Collaborative R&D Project 2026

Investigations on edge rounding of holes and small geometric features

© Fraunhofer IPT

How to increase productivity when rounding edges and small features?

Challenge and Motivation

  • Sharp edges and burr holes can increase both stress and strain and can lead to material failure. Edges and critical holes must therefore be rounded.
  • Achieving tight geometric tolerances, high quality and productivity is difficult to reach.
  • On-Machine Measurements (OMM) allow in-line adaptations of the process.

Objective

  • Review of state of the art of OMM.
  • Position detection and rounding of small features (e.g. blade tip)
  • Proof of concept of combination tools and automated positioning of rounding tools relatively to the hole.