Collaborative Research & Development

Based on the fixed annual contributions of each of the ICTM Industry Partners a set of Collaborative R&D Projects is conducted. These projects allow high synergies and significant benefits of cooperation in particular for pre-competitive issues. All of the Collaborative R&D Projects are defined and conducted on an annual base integrating all partners to input their particular demands and participate in the results. Within the projects specific technology improvement for individual manufacturing processes as well as comprehensive improvement of the entire manufacturing chain also with regard to Digitalization is addressed. The Collaborative R&D Projects are selected by the ICTM Partner Community on the Annual R&D Meeting based on the developed ICTM Roadmap for collaborative R&D.

This roadmap covers a mid-term range and will be extended continuously to derive an annual set of collaborative R&D projects each year. As it is proprietary information to the ICTM, it cannot be disclosed to public in detail.

To complement the annual selection of collaborative R&D projects according to its roadmap the ICTM continuously screens funding opportunities that allow to address strategic topics, which could not be included because of limited collaborative annual budget. To stay independent and without constraints result of the internationality of the Partner Community, the ICTM is able to set-up sub-consortia in addition to the Partner Community with regards to particular funding projects.

Based on the ICTM Roadmap the following projects will be conducted in 2026:

Horizontal Process Chain

Surface Integrity - 3D simulation of thermomechanical loads for turbomachinery components

“How does the machining process affect the thermomechanical loads and the workpiece SI?”

Optimization of coolant supply strategy for grinding of CMCs

“How to optimize the coolant supply strategy for grinding CMC regarding tool wear, workpiece quality, material removal rate and economical aspects?”

Analysis of most competitive process for manufacturing of sealing slots (ECM)

“What are the technical capabilities of ECM for manufacturing sealing slots?”

 

Manufacturing challenges in turning (B-axis turning/mill-turn machine)

“How does the holder orientation influence cutting forces and surface finish in B-axis turning?”

Design and analysis of repair process chains

“How does an automatic repair process chain look like?”

Advanced Machining

 

Benchmarking of automatic non-contact measurement techniques

“Which non-contact metrology solutions can be used for fast and automatic quality inspection?”

Investigation and compensation of clamping-induced distortion

“How does the clamping situation affect part distortion in turning?”

 

Barrel tools for thin-walled blade machining application on (free-form) impeller

“How to design machining processes for impellers with barrel tools to ensure stability and quality?”

Evaluation of turning machinability criteria for Ni-alloys with high pressure coolant

“How does High-Pressure Cooling Supply influence the technical-economic use of different insert grades for turning of nickel-based alloys?”

Improving dynamic process stability for milling thin-walled blades: Systematic selection of machining strategy

“Different blisk geometries – from LPC to HPC – but how to select its advantageous machining strategy?”

 

Investigations on edge rounding of holes and small geometric features

“How to increase productivity when rounding edges and small features?”

Additive Manufacturing

 

Combination of thermographic imaging and schlieren imaging

“How do process conditions affect gas and heat flow during the DED-LB/M process?”

Potential of metal binder jetting for turbomachinery components

“Which opportunities does Metal Binder Jetting offer for turbomachinery manufacturing?”

Reduction of surface roughness & manufacture of complex demonstrator from advanced AM alloys

“Can complex components be additively manufactured from advanced AM alloys?”

 

Assessment of large scale LPBF for turbomachinery applications

“What needs to be considered when implementing large-scale LPBF in production?”

Digitalization

Manufacturing of Ni- and/or Ti-Blisks – First steps towards autonomous and self-optimized CAM planning

“Which optimization algorithms are suitable for optimizing NC programs for blisk finish machining?”

Automating and standardizing tool wear assessment

“How sensitive is the direct measurement of flank wear to tool orientation and angular position deviations?”

Process monitoring & analysis based on machining data – predictive quality for thin-walled freeform surfaces

“Can predictive quality for surface roughness be improved by fusion of simulation and sensory data?”

Next level of process design by consideration of machine-induced positional error with CNC dynamics simulation

“What is the economical gain of integrating a CNC dynamics simulation within process planning?”

Manufacturing and quality documentation via production manufacturing information (PMI)

“How can PMIs be used across the entire manufacturing chain despite system breaks?”

Collaborative R&D 2026

Collaborative R&D in the last years

Collaborative R&D 2025